STADCO has distinguished itself in the realm of machining large, complex titanium components, most recently for the X-33 prototype replacement of the Space Shuttle, and large structural components for the Joint Strike Fighter (JSF) program.
Increasingly, military aircraft are relying on strong, light titanium structural components. However, few firms have the experience to machine titanium, and fewer have the expertise and equipment to precision machine very large components. The particular challenge with the F-22 forward boom was to precision machine a thin-walled welded titanium structure on all surfaces as a final step prior to assembly into the aircraft. To do this, STADCO designed and built extensive tooling. The result was cost-efficiently machined parts delivered on time.